PPG电泳漆P6000PX手册(总8
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Product Booklet
产品手册
Attributes 产品特点
Product Evolution 产品的发展史 Advantages 产品优点
Performance Data 产品性能数据 Approvals 认可
Commercial Uses
商业应用
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POWERCRON 6000PX is an improved version of PPG Industries’ sixth-generation cathodic epoxy electrocoat. This product was formulated to meet the automotive industry corrosion requirements without the use of heavy metals (namely lead and chrome) in the paint film. This product is suitable for use in applications either where a “primer only” is specified, or where topcoatability of a primer is required.
POWERCRON 6000PX是PPG公司第六代阴极环氧电泳漆的改进型产品。这种产品的推出是为了在漆膜中无重金属(即铅合铬)的情况下,更好的满足汽车工业防腐的要求。这种产品适合于单独底漆涂装或涂装面漆。
Eliminate Hazardous Waste
消除有害废物
Most prior cationic epoxy products contained lead or required a chrome rinse pretreatment for maximum corrosion performance. Lead and chrome are currently considered hazardous materials, and therefore are regulated. Future legislation may ban the use of lead and chrome in industrial paint formulations and make heavy metal waste disposal increasingly difficult and costly. In addition, automobile manufacturers are requiring their suppliers to identify, decrease, and even eliminate lead in the coatings used on their parts. POWERCRON 6000PX will enable customers to meet automotive corrosion requirements without the use of heavy metals in the finishing process.
以前大多数阴极环氧电泳漆为了最大限度的提高防腐能力,其配方中含有铅或需要钝化前处理。铅和铬是有害物质并且其使用受到管制。将来的立法可能会禁止在工业涂料的配方中含有铅和铬,而且会使重金属废物处理的难度增加,成本上升。另外,汽车生产厂商要求在涂装汽车和零部件的涂料中减少或消除铅或铬。POWERCRON6000PX将会满足客户对于漆膜无重金属的要求,并且达到汽车防腐的要求。
Parts and Bodies
POWERCRON 6000PX was adopted from PPG’s automotive coatings group where it is used to protect car bodies. It also meets the requirements of the automotive small parts specifications. This product is very well suited for most facilities painting automotive parts and / or body panels.
POWERCRON6000PX 是从PPG公司汽车漆部门采用过来的,它曾用于轿车车声防护。它同样达到汽车零部件的防护要求。这种产品适用于汽车零部件或车身。
POWERCRON 6000PX: Improved Sixth Generation Cationic Epoxy Technology. POWERCRON 6000PX:改进型第六代阴极环氧电泳漆。
First Generation第一代
1976 POWERCRON 500 (ED3002) Second Generation第二代
1979 POWERCRON 500E
(ED3002V) Third Generation 第三代
1981 POWERCRON 600
(UNI-PRIME)
Fourth Generation
1986 POWERCRON 0
(ED-4) 量
Fifth Generation第五代
1991 POWERCRON 8 (ED-5000)
Sixth Generation第六代
1993 POWERCRON 690 (ENVIRO-PRIME) 能
2001 POWERCRON 6000PX 性
Seventh Generation第七代
1995 POWERCRON 590
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Corrosion Protection防腐蚀
Reduced VOC VOC降低
Improved Corrosion Resistance 增强防腐能力 Improved Stability 增强稳定性
Reduced Effluent Discharge 减少排放量
Improved Topcoatability 改进与面漆的配合性
Reduced Weight Loss降低加热减Reduced VOC降低VOC
Reduced Cost降低成本 Improved Edge Coverage
提高边缘覆盖率
Improved Throwpower提高泳透力
Heavy Metal-Free无重金属
Improved Performance改进漆膜性Reduced VOC降低VOC
Improved Workability改进可使用
Heavy Metal-Free无重金属 HAPs-Free无有害空气污染物 Improved Efficiency提高电泳效率
1998 Single-Component Feed Package 单组分加料包装
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POWERCRON 6000PX cathodic epoxy electrocoat was developed with excellent performance properties in an environmentally friendly package. Specific advantages include:
POWERCRON 6000PX阴极环氧电泳漆具有优秀的漆膜性能和环保的包装。其优点包括:
Corrosion Resistance/ Heavy Metal-Free
抗腐蚀能力/无重金属
Topcoatability
面漆可涂装性能
Total Coverage 整体覆盖性能
Aesthetics
表观效果
Chip Resistance
抗石击性
Reduced Hazardous Waste Disposal
有害废物排放
Improved UF Flux Rates 提高超滤流量
Low VOC
低VOC
(VOC:可挥发性有机化合物含量)
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POWERCRON 6000PX offers superior corrosion resistance without the use of heavy metals. This product is capable of corrosion protection in excess of 1000 salt-spray hours.
POWERCRON 6000PX不含重金属且具有优秀的抗腐蚀能力,盐雾试验超过1000小时。
- POWERCRON 6000PX is formulated for a wide window of topcoat compatibility.
POWERCRON 6000PX可与多种面漆配合。
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The excellent throwpower of POWERCRON 6000PX results in total part coverage, regardless of part complexity. Throwpower allows for uniform film thickness over every area of the part.
POWERCRON 6000PX具有优异的泳透力,不管零件形状的复杂程度如何,都能整体覆盖,且膜厚一致。
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Flow characteristics are exceptional, exhibiting a smooth film appearance at less than 1 mil film thickness. Excellent flow control benefits have reduced the tendency for contamination to cause cratering.
卓越的流平性可以使不足1mil漆膜十分平滑,并且减少了由于污染而导致缩孔的可能性。
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POWERCRON 6000PX has excellent chip resistance. A potential site for corrosion occurs when coatings chip down to bare metal. Reduced chipping relates to fewer potential corrosion sites.
POWERCRON 6000PX具有优秀的抗石击性。漆膜受撞击后脱落露出金属表面是产生腐蚀的潜在因素。减少撞击后期膜的脱落可以减少腐蚀的潜在因素。
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POWERCRON 6000PX is heavy metal-free. Therefore, any solid waste generated should be characterized as non-hazardous and be less expensive to dispose of than lead-containing waste.
POWERCRON 6000PX不含重金属。因此,所损失的固体份是无害的,而且其废物处理所需的费用要要大大少于含重金属的涂料。
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The elimination of lead-containing pigments coupled with lower solids and reduced pigment levels usually improves ultrafilter performance. With POWERCRON 6000PX, flux rates increase and cleaning frequency is reduced.
无铅颜料浆,低固体份和低颜料含量可以提高超滤其性能。POWERCRON 6000PX的使用,可以提高超滤流量,降低超滤膜清洗频率。
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POWERCRON 6000PX operates at a Volatile Organic Compound level of less than pounds per gallon. Low emissions help to keep our environment safe and healthy, and eliminate permitting headaches.
POWERCRON 6000PX的VOC小于磅/加仑. 低挥发量可以保证环境的安全和人体的健康.
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Minimal Effluent
最小限度的排放
-
Wastewater concerns are virtually eliminated and permeate discharge is minimal.
只有最小限度的超滤液排放.
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Property 性质 Color颜色 Film Thickness 膜后 - 60 Degree 光泽度 – 60度 Pencil Hardness 铅笔硬度 Direct Impact 冲击 Reverse Impact 背突 Cross-Hatch Adhesion 划格试验 Humidity 湿雾试验 Water Immersion 水浸试验 Gravelometer 石击试验 Rust Spot 锈点 Throwpower 泳透力 Test Method 实验方法 --- --- ASTM D523- ASTM D3363-92A ASTM D2794-93 ASTM D2794-93 ASTM D3359-95 ASTM 1735-92 ASTM D870-92 GM 9508P GM 9632P GM 9535P Performance 性能参数 Black, Earthtones 黑色, - Mils 55 – 75 2H Minimum 不低于2H 100 in-lb Minimum 不低于100英寸-磅 60 in-lb Minimum 不低于60英寸-磅 4B - 5B 500 Hours Minimum 不少于500小时 250 Hours Minimum 不少于250小时 6 Minimum 不小于 6 75 –100 (Avg.) 75 – 100 (平均) 11 – 13 Inches 11 –13 英寸
Cold Rolled Steel Lab Panels实验室用冷卷钢板 Zinc Phosphate Pretreatment锌磷化前处理 Mil Average Film Thickness平均膜厚 Cure 20 Minutes @ 350
F 固化:20
分钟@350F
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Substrate/Pretreatment 底材/前处理 CRS/Zinc Phos/Chrome CRS/锌磷化/钝化 CRS/Zinc Phos/Non-Chrome CRS/锌磷化/无钝化 CRS/Zinc Phos/DI Water CRS/锌磷化/去离子水洗 CRS/Iron Phos/Chrome CRS/铁磷化/钝化 CRS/Iron Phos/Non-Chrome CRS/铁磷化/无钝化 CRS/Iron Phos/DI Water CRS/铁磷化/去离子水洗 CRS/Untreated CRS/未前处理 Galvanized/Zinc Phos/Chrome 电镀/锌磷化/钝化 Salt Spray* 500 Hours 盐雾500小时 0 -1 mm 0 - 1 mm 0 – 1 mm 0 – 3 mm 0 – 3 mm 4 – 8 mm 3 – 5 mm ----- Salt Spray* 1000 Hours 盐雾1000小时 0 – 2 mm 1 – 2 mm 1 – 3 mm 3 – 6 mm 3 – 6 mm 6 – 14 mm 5 – 8 mm ----- 20 Cycle** Scab 20次循环腐蚀 1 – 2 mm 1 – 2 mm 1 – 4 mm 3 – 8 mm 3 – 8 mm 10 – 20 mm 11 – 15 mm 0 – 2 mm (Average Total Scribe Creep)平均锈蚀宽度
Salt Spray - ASTM B117-97盐雾试验标准-ASTM B117-97 ** Cycle Scab - GM9511P循环腐蚀试验标准GM9511P
Cold Rolled Steel Lab Panels实验室用冷卷钢板 Cure 20 Minutes @ 350
F固化:20
分钟@350F
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POWERCRON 6000PX is approved under the following specifications. POWERCRON 6000PX已通过如下认可:
Automotive Parts and Accessories汽车零部件 DaimlerChrysler 戴姆勒克莱斯勒 Ford 福特 General Motors 通用汽车
Specification No. 规范文件号 MS-PB45-2 WSS-M6J152B1-B5 WSB-MJ28 ESB-MJ19 ESB-MJ23 ESB-MJ25 WSB-MJ30 WSB-MJ36 ESL-M2P122A1-A5 ESE-M2P128A ESA-M2P13A1-A3 WSS-M2P177A2 ESB-MJ12-B1-B3 ESB-MJ19A1-A3 ESB-MJ20A1-A3 WSB-MJ28A1-A3 WSB-MJ36A1-A3 WSB-MJ38A1-A4 WSS-MJ39A1-A5 WSS-MJ41A1-A5 Approved 9984120 10
Status 状态 Approved通过 Approved通过 Approved通过 Approved通过 Approved通过 Approved通过 Approved通过 Approved通过 Approved通过
Approved通过 Approved通过 Approved通过 Approved通过 Approved通过 Approved通过 Approved通过 Approved通过 Approved通过 Approved通过 通过 Approved通过 Approved for Topcoat 面漆通过
Cationic Epoxy Electrocoats are the benchmark for corrosion resistance and are utilized when high performance requirements are demanded. Listed below are a number of industries using these products:
阴极环氧电泳漆具有高抗腐蚀性和优秀的漆膜性能,适用于如下工业领域:
Industries工业领域 Automotive Parts & Accessories 汽车零部件 Heavy Duty Trucks重型卡车 Compressors压缩机 Marine Engines航海用发动机 Computer Parts 计算机零部件 Switchgear变速箱 Fasteners扣件 Transformers变压器 Generators发电机
Commercial Tanks已投入使用的电泳槽
10 Tanks 10个
DCX戴姆勒克莱斯勒 DCX戴姆勒克莱斯勒 DCX戴姆勒克莱斯勒 DCX戴姆勒克莱斯勒 DCX戴姆勒克莱斯勒 GM通用汽车 GM通用汽车 GM通用汽车 GM通用汽车 GM通用汽车
As of 4/24/2001截至于2001/4/24
Bramalea Bodies车身 Dodge City Bodies车身 Jeep Toledo North Bodies车身 Pillette Rd. Bodies车身 Windsor #2 Bodies车身 Lordstown Bodies车身 Orion Bodies车身 Oshawa #1 Bodies车身 Oshawa #2 Bodies车身 Pontiac #14 Parts零部件
Gray灰色 Gray灰色 Gray灰色 Gray灰色 Gray灰色 Gray灰色 Gray灰色 Gray灰色 Gray灰色 Black黑色
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